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Mitsubishi Selfjector Purifier Operation

The Mitsubishi Selfjector Purifier is one of the most commonly used centrifugal separators on ships for cleaning fuel oil and lubricating oil. By removing water, sludge and solid contaminants, it ensures that clean oil reaches the engine improving performance and reducing wear on critical components. The purifier operates automatically making it reliable for continuous marine operations when handled correctly.

Mitsubishi Selfjector Purifier

What is a Mitsubishi Selfjector Purifier?

The Mitsubishi Selfjector Purifier is a high speed centrifugal separator with an in built automatic sludge discharge system. 

The main application of this purifier is removing water and unwanted sediments from heavy fuel oil, marine diesel oil as well as the cleaning of lubricating oils and water removal. 

This type of purifier is widely applied because of its high speed operation and the ability to automate the discharge of unwanted materials.

The machine comprises a number of significant parts including:

  • Bowl assembly
  • Disc stack
  • Vertical shaft
  • Sliding bowl bottom
  • Water operating system
  • Feed inlet and outlet
  • Electric motor
  • Gear and bearing assembly
  • Control panel

Mitsubishi Selfjector Purifier

Pre Start Checks

Before starting the purifier ensure the following:

  1. Checking the level of lubricating oil
  2. Ensuring that the bowl assembly is properly tightened
  3. Verifying the inlets and outlets for proper opening
  4. Confirming the availability of operating water pressure
  5. Checking the condition of the electricity supply
  6. Checking if there are no oil or water leaks
  7. Ensuring that the feed oil has reached the recommended temperature

Once these checks have been completed, the machine can then be started. If any of the above tests fail, it is essential to address the problem before operating the equipment to avoid serious faults.

Starting Procedure

Follow these basic steps for safe operation:

  1. Start the machine motor
  2. Accelerate the bowl until it reaches rated speed
  3. Supply sealing water to ensure that the sliding bowl bottom is closed
  4. Feed displacement water if necessary
  5. Slowly open the oil inlet valve
  6. Monitor oil pressure, vibrations, and discharge
  7. Ensure that oil is being discharged from the overflow

The purifier should always reach its rated speed before oil is introduced.

Operation

While the purifier is running continuously monitor:

  1. Bowl speed
  2. Feed oil temperature
  3. Oil pressure
  4. Water pressure
  5. Vibration and unusual noises
  6. Automatic sludge discharge
  7. Oil leaks at the seals

If any abnormal vibrations or strange sounds occur, it is essential to stop the machine and determine the cause of the problem. This will help prevent more expensive repairs later.

Stopping Procedure

When shutting down the purifier:

  1. Stop feeding the oil to the machine
  2. Flush the bowl if necessary
  3. Stop the machine motor
  4. Allow the bowl to slow down on its own accord
  5. Turn off the water supply
  6. Check the machine for leaks or other problems

Never attempt to open the bowl while it is still rotating.

Maintenance

Regular maintenance ensures reliable operation and extends the life of the purifier.

Important maintenance tasks include:

  • Clean the disc stack periodically.
  • Inspect the bowl for sludge deposits.
  • Check bearings and gears.
  • Replace worn seals and O-rings.
  • Verify the operation of the water system.
  • Lubricate moving parts as recommended.
  • Inspect the vertical shaft for wear.

Following the maintenance schedule provided in the instruction manual helps avoid unexpected failures. 

Common Operational Problems

Problem

Possible Cause

  1. Excessive vibration

Dirty bowl, worn bearings, improper assembly

  1. Poor separation

Incorrect temperature or flow rate

  1. Oil leakage

Damaged seals or loose connections

  1. Sludge not discharging

Insufficient operating water or blocked passages

  1. High motor load

Bowl imbalance or excessive sludge accumulation

Table of Contents

Safety Precautions

Always follow these important safety practices:

Safety Precautions

Conclusion

The Mitsubishi Selfjector Purifier is a crucial component in any ship’s engine room. It has an automatic sludge discharge system, making it suitable for continuous operation on a ship. The machine has the ability to clean oil efficiently thereby ensuring that the ship’s engine runs efficiently. Carrying out the pre start checks, operating the machine correctly, monitoring its performance and carrying out regular maintenance are some of the critical factors that engineers must consider during operations. 

Frequently Asked Questions (FAQs)

The Mitsubishi Selfjector Purifier removes water, sludge and solid impurities from fuel or lubricating oil. This ensures cleaner oil reaches the engine, improving efficiency and reducing wear on components.

Oil is heated to reduce its viscosity, allowing water and solid particles to separate more effectively. Proper heating improves the purifier’s overall performance.

Its main advantage is the automatic sludge discharge system. The purifier removes accumulated sludge at regular intervals without stopping, ensuring continuous and efficient operation.

Common signs include excessive vibration, unusual noise, poor oil purification, oil leakage and failure of automatic sludge discharge. These issues should be checked immediately.

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